1. Presence of allergens at trace levels
- Allergens may appear in food due to cross-contamination during production, processing, storage or transport.
- Even in very small amounts, they can cause serious allergic reactions in sensitive people.
- It is very difficult to fully control these residue levels without strict hygiene, closed production processes and rigorous testing.
2. Lack of harmonised international standards
- Each country has a different list of allergens that must be declared. For example: the EU specifies 14 major allergens, while the US under the FDA has 9.
- This creates difficulties in labelling, international trade and multi-market product management
3. Challenges in accurate labelling
- Incomplete or inaccurate labelling information can put consumers at risk.
- Some companies use a "may contain..." note to avoid liability, but this loses consumer trust and makes it difficult to choose safe food.
- No gluten, lactose, egg or nut: Food "“free from” is an increasing trend, leading to an increase in the product range. However, more non-allergenic products also means more products that must be tested before being released to the market.
4. Allergen testing is complex and costly
- Analytical methods such as ELISA, PCR or rapid tests require equipment, specialised personnel and significant costs.
- Not every company has the resources to apply them routinely, especially small and medium-sized enterprises.
5. Uneven staff awareness and training
- Staff in production, processing and line operations, if they lack knowledge of allergen control, may inadvertently cause cross-contamination.
- Regular training programmes and standardised procedures across the whole production chain are needed.
6. Changes in input raw materials
- The composition of raw materials can change according to season, supplier, country of import... which makes allergen control heavily dependent on the transparency of the supply chain.
- Without a clear traceability system, allergens can "hide" in auxiliary materials or spices.
7. Pressure from the market and consumers
- The “clean label” and “allergen-free food” trends put pressure on businesses to both ensure safety and meet marketing requirements.
- This easily leads to inaccurate claims or misunderstanding of the term "allergen-free".
✅ Suggested solutions
- Build a comprehensive allergen management system in the company according to HACCP or ISO 22000 standards.
- Use rapid and quantitative test kits such as ELISA tests, PCR tests, lateral flow rapid tests to verify the presence of allergens.
- Regular staff training and the establishment of SOPs (standard operating procedures) to control cross-contamination.
- Work closely with raw material suppliers: request traceability documents and allergen-free certification.
👉 See also the article Which testing methods to choose to control allergens in food?

